Peugeot Expert (2016 - present): Bulkhead Removal
- slaters089
- 2 days ago
- 2 min read
Welcome to the second instalment of our camper conversion series! In this post, we’ll walk through the process of removing the bulkhead from our 2020 Peugeot Expert. We’ll provide a step-by-step guide along with tips and tricks that will be helpful if you’re planning your own conversion.
A full walkthrough video is included at the bottom of the page.
Tools used:
Ratchet with 10mm socket
Electric screwdriver (for floor removal)
Step One: Removing the First Section
The bulkhead on the Peugeot comes apart in two sections. The top section is easily accessed, while the lower half took a little more time, as the plywood flooring was blocking the last lower four bolts.
We loosened the bolts with a 10mm socket. After that, they could be removed by hand.
At this point the upper section of the bulkhead can be removed.
Step Two: Removing Obstructive Flooring
To reach the lower bolts, we had to remove the plywood floor. While this might not be necessary for all vans, we decided to do it since we'd need to lift the floor before adding insulation later on in our conversion.
We found that the screws in the metal trim were only connected to the plywood flooring itself, while the screws in the wood were fastened to the van's floor.
A few of the screws were rusted and required drilling to get out.
The ply floor came out in two sections, making removal easier. There was one section of metal trim that had to be removed to separate the pieces.
Note: Flooring can vary from van to van; some are glued down, which could affect your removal process.
Step Three: Removing the Lower Section of the Bulkhead
Once the floor has been removed, you will be able to easily reach the final four bolts. Remove the lower four bolts, and the final section will be released.
What's Next?
In the next instalment of our campervan conversion series, we’ll focus on insulating the floor of the van. Once the insulation is in place, we’ll move on to reinstalling the plywood floor and upgrading it with vinyl flooring.
Looking forward to episode 3